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How are harmonic gear reducers made?


Release time:

2021-11-12

Undoubtedly, harmonic gear reducers are one of the key components of intelligent robots. With the market application of intelligent robots in various fields, the precision and characteristics of the entire intelligent robot equipment have significantly impacted the efficiency and quality of manufacturing. Therefore, the precision and characteristics of harmonic gear reducers are particularly important. As a leading company in China's harmonic gear reducer industry, Zhongyan Pulse Current independently researched and developed harmonic gear reducers with multiple levels of competitiveness, marking a significant step for China in mastering key artificial intelligence technologies.

  Undoubtedly, harmonic reducers are one of the key components of intelligent robots. With the market application of intelligent robots in various fields, the precision and characteristics of the entire intelligent robot equipment significantly affect the efficiency and quality of production. Therefore, the precision and characteristics of harmonic reducers are particularly important. As a leading enterprise of harmonic reducers for intelligent robots in China, Zhongyan Pulse Current has independently developed harmonic reducers with leading-edge technology, achieving multiple levels of competitiveness and taking a crucial step in China's grasp of key artificial intelligence technologies.

  Intelligent robots are prone to vibration problems during operation. For tasks with high precision movement requirements, even slight vibrations will reduce the robot's precision. The new generation of harmonic reducers developed by Zhongyan Pulse Current fundamentally solves the problem of vibration coupling. According to the introduction, the Y series precision harmonic reducers boasts a transmission precision of 10 arc seconds, a multiple-level world leader. It avoids vibration problems from the underlying hardware.

  On the other hand, improving the service life of the reducer while maintaining precision is also a key consideration. Zhongyan Pulse Current's N series harmonic reducers with extended service life maintain precision for over 20,000 hours, also reaching a high level of performance. In terms of quality design, the N series harmonic reducers have increased tooth inclination, meaning they can withstand greater torque, significantly reducing the risk of failure. The key is to adjust the gear design according to different industries, engage in in-depth discussions with customers, explore experience, continuously improve, and carry out customized design and development from the root cause.

  Zhongyan Pulse Current products were exhibited at the 6th China Artificial Intelligence Forum.

  Zhongyan Pulse Current has developed two solutions at the underlying hardware level: one is a customized, dedicated matching motor and long-life harmonic reducer combination; the other is an integrated pulse current speed reduction module. The scale of the machinery manufacturing industry is not large; ordinary electrical appliance manufacturers are unwilling to engage in professional matching and integrated design. Therefore, Zhongyan Pulse Current has invested three years in developing the underlying motor to solve the problems encountered by customers in practice.

  In terms of the integrated pulse current speed reduction module, simply imagining it as a hardware "1+1" is insufficient. Integration requires design, processing, assembly lines, and testing. Initially, there were many noise and vibration problems, but after testing and improvement, these were solved along with the problems of matching different hardware, significantly reducing vibration and noise, improving the overall equipment life, maintaining inertia matching, reducing radial and axial vibration, reducing coaxiality; and by structural sharing, reducing the module size and weight.

  To maintain high-precision assembly lines in integrated design, it is necessary to improve tolerance matching and size chains. Many things cannot be directly verified and must be adjusted through continuous experiments. Therefore, Zhongyan Pulse Current conducts extensive testing to improve and continuously verify its products. For precision machinery, the requirements are even stricter; some operate continuously for more than 1,000 hours, while others operate in extreme environments of 100°C; continuous improvement is necessary.


Contact: Guo Hongyu

Address: Building B, No. 2 Liye Road, Binhu District, Wuxi City, Jiangsu Province

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